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PCD Side and Face Cutter With HSK Shank

The PCD Side and Face Cutter with HSK Shank integrates peripheral, face, and side cutting capabilities. It is specifically designed for highly efficient and precise machining of aluminum alloy grooves and steps, enabling the simultaneous machining of multiple features in a single operation, thereby enhancing machining accuracy and efficiency.

    Detailed Description

    The PCD Side and Face Cutter with HSK Shank utilizes an alloy steel body with an HSK shank, featuring precision-mounted PCD cutting edges on the peripheral, face, and sides, providing complete three-face cutting capability. The tool benefits from a unique combination of cutting edge geometries, ensuring smooth transitions between cutting surfaces and consistent edge sharpness. The innovative shank-type structure provides excellent rigidity, supporting large overhang machining conditions. It enables efficient, precise milling of grooves, steps, and side surfaces in a single operation, significantly reducing tool change frequency and eliminating witness lines. Its exceptional wear resistance guarantees dimensional stability during long-term machining, making it the preferred solution for highly efficient and precise machining of aluminum alloy components.

    Features

    ● Efficient Combined Machining: High-density peripheral, face, and side teeth all feature PCD cutting edges, enabling the simultaneous machining of multiple features like grooves, steps, and side surfaces in one operation.
    ● Excellent Rigidity Design: The HSK shank structure ensures stability during large overhang machining, effectively suppressing vibration.
    ● Precise Dimensional Control: All cutting surfaces are high-precision ground, ensuring machining accuracy and consistency for groove width and step height.
    ● Extended Service Life: The high-density PCD cutting edges are extremely wear-resistant, offering a tool life over a hundred times longer than carbide tools when machining aluminum alloys.

    Specification

    Specification

    Application

    ● New Energy Vehicles: Combined machining of multiple features on structures such as the lug connection surfaces of automotive frames and motor housing mounting steps.
    ● Automotive Engine: Face milling of aluminum alloy components.

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