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PCD drills in Sandwich type

PCD drills in Sandwich type are specifically designed for hole machining of CFRP and aluminum-based composite materials. They are constructed by brazing a solid diamond blank onto a carbide body, enabling them to easily tackle challenges like delamination and burrs. They achieve efficient and precision machining in a single pass, significantly improving hole quality and production efficiency. They are particularly suitable for component manufacturing in the aerospace industry.

    Detailed Description

    PCD drill in Sandwich type is a specialized tool developed for hole machining of materials like aluminum alloys/CFRP. Its excellent cutting edge sharpness and chip-breaking ability effectively solve defects such as delamination, burrs, and tearing that are common when machining composite materials with traditional drills. It can produce high-quality holes with high dimensional accuracy, smooth hole walls, and smooth transitions between layers in a single operation. It is an ideal solution for efficient, high-quality drilling of stacked structures.

    Features

    ● Efficient Laminated Material Machining: The unique cutting edge design allows for drilling through different material layers (soft and hard) in a single pass without tool changes, offering extremely high machining efficiency.
    ● Excellent Hole Quality: Effectively suppresses delamination and tearing at the exit of composite materials and burrs at the entrance of aluminum alloy holes, achieving high-quality hole entrances/exits and walls.
    ● Ultra-Long Tool Life: The extremely wear-resistant PCD cutting edge offers a lifespan far exceeding that of carbide drills, especially when machining abrasive composite materials.

    Specification

    pro-9

    Application

    ● Aerospace: Machining of connection holes in stacked materials like carbon fiber reinforced polymer (CFRP) and aluminum/titanium alloys for components in aircraft, missiles, etc.
    ● New Energy Vehicles: Drilling of stacked components containing aluminum alloys and composite materials in battery pack casings and body parts.
    ● Rail Transportation: Machining of connection holes in aluminum profiles and composite interior panels for high-speed rail and subway carriages.

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