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PCBN/PCD Small Helix Angle End Mill

The PCBN/PCD Small Helix Angle End Mill is designed for thin-walled, difficult-to-machine materials like cast iron and non-ferrous metals. Its helical structure ensures continuous engagement with the workpiece, enabling highly efficient finishing of thin-walled components.

    Detailed Description

    The PCBN/PCD Small Helix Angle End Mill is designed using a low-angle, relatively flat blank to approximate a helical cutting edge. It is specifically engineered for machining cast iron, non-ferrous metals, and high-hardness non-metallic materials. Featuring a small helix angle structure of 2°-6°, it can be ground with a helical relief angle, achieving a gradual engagement effect during machining. The PCBN grade is suitable for materials like cast iron and powder metallurgy, while the PCD version focuses on high-silicon aluminum alloys and non-metallic materials. With specially reinforced cutting edges and an optimized rake angle design, it enables micro-cutting processes for thin-walled parts, maintaining exceptional stability and tool life for highly efficient finishing operations.

    Features

    ● Excellent Design: The small helix angle structure provides a helical cutting edge, enabling smooth and stable cutting.]
    ● Stable Machining Performance: The small helix angle ensures stable cutting loads, allowing for precision machining of thin-walled parts.
    ● Long Machining Life: Optimized edge preparation technology combined with PCBN/PCD super-hard materials delivers an ultra-long tool service life.

    Specification

    Specification

    Application

    ● Home Appliance Industry: Precision machining of the orbiting and fixed scrolls for central air conditioning cast iron scroll compressors.
    ● Automotive Engine: Precision machining of the orbiting and fixed aluminum scrolls for automotive air conditioning compressors.
    ● 3C Industry: Milling of the internal cavity of iPad aluminum frames.
    ● Aerospace Sector: Milling of the outer shell profile of non-metallic missile casings.
    ● Energy Equipment: Efficient milling of cemented carbide rollers and wear-resistant components.

    PCBN/PCD Small Helix Angle End Mill
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